Engineering Scope

Electrical Engineering

Power distribution, medium-voltage, substation, and arc-flash/coordination studies for Malvern's Great Valley life-sciences and light-manufacturing facilities, where clean, reliable power and code-compliant infrastructure support sensitive lab, pilot-line, and production loads. PE-stamped one-lines, panel schedules, and load calcs delivered for both retrofit and new buildout in Chester County's corporate-center campuses.

Controls & Automation Engineering

PLC/SCADA, HMI, control-panel design, and systems integration on Allen-Bradley/Rockwell platforms, with ISA-88 batch structure and MES connectivity suited to Malvern's pharmaceutical, specialty-chemical, and precision-manufacturing operations along Route 202. We build validated, auditable control systems that integrate cleanly with existing plant floors and quality requirements. Regulated projects can add segmented OT network design, UL 508A panel build and installation, with either fixed-fee or managed T&M delivery.

Process Engineering

Process design, P&IDs, and mechanical/utilities engineering for the batch, packaging, and utility systems common to Malvern-area food, pharma, and chemical producers in the Great Valley Corporate Center. Practical, constructable designs that account for tight Chester County sites, existing utility tie-ins, and the architectural and structural coordination an active plant retrofit demands.

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Plant and Facility Work near Malvern, PA

🍔 Food & Beverage 🥛 Dairy Processing 🍪 Snack & Bakery 🍖 Meat & Poultry 🐶 Pet Food 🌾 Agrifood 🛒 Consumer Products 🧴 Personal Care & Cosmetics 🧪 Chemical Processing 🧫 Specialty Chemicals 🔬 Life Sciences 💊 Nutraceuticals 💧 Water & Wastewater Treatment 📦 Warehousing & Distribution 📦 Packaging & Fulfillment

Local and Project Context near Malvern, PA

Malvern Sits in Pennsylvania's Life Sciences Corridor
Malvern and the surrounding Chester County area are part of the greater Philadelphia life sciences corridor, home to hundreds of pharmaceutical, biotech, and specialty chemical manufacturers. This concentration of regulated manufacturing creates ongoing demand for electrical and automation engineering services.
Minutes from LAPORTE's West Chester Office
LAPORTE's West Chester, PA office is approximately 10 miles from Malvern. This proximity allows for rapid site visits, on-call support during commissioning, and direct collaboration with plant engineering teams throughout project execution.
Licensed Professional Engineers in Pennsylvania
LAPORTE employs Professional Engineers licensed in the Commonwealth of Pennsylvania, meeting the state's requirements for stamping and sealing electrical and control system engineering documents for industrial facilities.
Chester County's Manufacturing Base
Chester County supports a diverse base of food and beverage processors, pharmaceutical manufacturers, specialty chemical producers, and biotech operations. Many of these facilities operate under FDA, USDA, or EPA regulatory requirements that demand qualified engineering support for capital projects.
25+ Years Serving Regulated Industries
LAPORTE has spent more than 25 years delivering electrical, instrumentation, and automation engineering for facilities subject to cGMP, FDA, and other regulatory frameworks. That experience applies directly to the regulated manufacturers operating in and around Malvern.

Engineering Leadership

Photo of Nate Kocher, P.E.
Nate Kocher, P.E.
Partner, Director of Electrical and Automation Engineering
LAPORTE • West Chester, PA

Engineering and management consultant with 15+ years of work in control systems, power distribution and systems integration for food, beverage and pharmaceutical manufacturers.

  • P.E. Licensed in 21 States
  • Penn State, B.S. Electrical Engineering
  • West Chester University, MBA
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Photo of Keith Morgart, P.E.
Keith Morgart, P.E.
Electrical and Automation Engineer
LAPORTE • Greater Pittsburgh, PA

Electrical power and controls engineer whose work includes power distribution, motor controls and code compliance for industrial and commercial facilities.

  • P.E. Licensed Professional Engineer
  • University of Pittsburgh at Johnstown, B.S. Electrical Engineering
  • NEC, NFPA and IEEE standards
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Representative Project Work

pet food • multidiscipline
Project need: A pet food manufacturer required engineering design for a new 370,000 sq ft greenfield production facility ($315M total constructed cost).
LAPORTE scope: LAPORTE provided preliminary and detailed engineering for MEP, automation, instrumentation, and process. Scope included 45 HVAC units, ammonia refrigeration with micro-charging, air compressors, boilers, 40 MBTU cooling tower, chiller skids (2,300 TR), and wastewater treatment. Services included procurement, construction administration, startup, and commissioning with a team of 35.
Outcome: The greenfield facility was designed and constructed as a fully integrated production plant.
food & beverage • automation
Project need: A nutrition company required engineering for a greenfield whey protein plant ($800M total constructed cost) including receiving, heat treatment, filtration, and drying systems.
LAPORTE scope: LAPORTE provided project management, preliminary and detailed engineering design for process and automation, design of automation architecture (50+ control panels, networks, operator stations, control room), procurement support, and commissioning (IQ/OQ/PQ). Scope included HTST heat treatment, disc stack centrifuges, membrane filtration (UF/NF/RO), crystallization, evaporation, spray drying, and CIP.
Outcome: The greenfield whey protein plant was designed and commissioned.
pharmaceutical • multidiscipline
Project need: A national research organization required a new Biologics Manufacturing Centre with biological containment level CL2 for vaccine candidate production (5,000 m², $126M total constructed cost).
LAPORTE scope: LAPORTE provided engineering and construction supervision for the new facility including two cell culture suites (500L and 2,000L), purification by chromatography, vial filling, secondary packaging, warehouse, offices, mechanical/electrical rooms, and QC laboratory. The facility was designed in accordance with GMP requirements.
Outcome: The Biologics Manufacturing Centre was completed and designed for vaccine production.

Project Questions

Does LAPORTE have engineers licensed in Pennsylvania?
Yes. LAPORTE employs Professional Engineers licensed in Pennsylvania who can stamp and seal engineering deliverables for projects in Malvern and throughout the state.
How close is LAPORTE to Malvern, PA?
LAPORTE's West Chester, PA office is about 10 miles from Malvern. Most project sites in the Malvern area are a short drive from our office, which supports responsive service and frequent on-site coordination.
What industries does LAPORTE serve near Malvern?
LAPORTE serves pharmaceutical, biotech, food and beverage, and specialty chemical manufacturers. The Malvern area and greater Chester County are home to many of these facility types, and our engineers have direct experience with the regulatory requirements each one faces.
Can LAPORTE support FDA-regulated manufacturing projects?
Yes. LAPORTE regularly delivers electrical and automation engineering for facilities operating under FDA cGMP requirements. Our deliverables are developed with validation and compliance documentation in mind from the start.
What types of engineering services does LAPORTE provide?
LAPORTE provides electrical power distribution design, instrumentation and controls engineering, PLC and HMI programming, systems integration, and control panel design for industrial and manufacturing facilities.
Does LAPORTE handle both new construction and retrofit projects?
Yes. LAPORTE supports greenfield facility builds, brownfield expansions, and equipment upgrades within existing plants. Many projects in the Malvern area involve modernizing legacy control systems or adding capacity to operating facilities.
Is LAPORTE a contractor or a consulting engineering firm?
LAPORTE is a consulting engineering firm. We produce engineering designs, specifications, and drawings that contractors then build from. We also provide construction support, commissioning assistance, and validation documentation.

Engineering support in nearby areas

Engineering support for Malvern, PA

Serving Malvern, PA from West Chester, PA
Suite 200, 158 West Gay Street
West Chester, PA 19382
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